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Abstract Manufacturing custom three-dimensional (3D) carbon functional materials is of utmost importance for applications ranging from electronics and energy devices to medicine, and beyond. In lieu of viable eco-friendly synthesis pathways, conventional methods of carbon growth involve energy-intensive processes with inherent limitations of substrate compatibility. The yearning to produce complex structures, with ultra-high aspect ratios, further impedes the quest for eco-friendly and scalable paths toward 3D carbon-based materials patterning. Here, we demonstrate a facile process for carbon 3D printing at room temperature, using low-power visible light and a metal-free catalyst. Within seconds to minutes, this one-step photocatalytic growth yields rod-shaped microstructures with aspect ratios up to ~500 and diameters below 10 μm. The approach enables the rapid patterning of centimeter-size arrays of rods with tunable height and pitch, and of custom complex 3D structures. The patterned structures exhibit appealing luminescence properties and ohmic behavior, with great potential for optoelectronics and sensing applications, including those interfacing with biological systems. 

Understanding the origin of enhanced catalytic activity is critical to heterogeneous catalyst design. This is especially important for non-noble metal-based catalysts, notably metal oxides, which have recently emerged as viable candidates for numerous thermal catalytic processes. For thermal catalytic reduction/hydrogenation using metal oxide nanoparticles, enhanced catalytic performance is typically attributed to an increased surface area and the presence of oxygen vacancies. Concomitantly, the treatments that induce oxygen vacancies also impact other material properties, such as the microstrain, crystallinity, oxidation state, and particle shape. Herein, multivariate statistical analysis is used to disentangle the impact of material properties of CuO nanoparticles on catalytic rates for nitroaromatic and methylene blue reduction. The impact of the microstrain, shape, and Cu(0) atomic percent is demonstrated for these reactions; furthermore, a protocol for correlating material property parameters to catalytic efficiency is presented, and the importance of catalyst design for these broadly utilized probe reactions is highlighted.